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Free, publicly-accessible full text available April 1, 2026
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Abstract Frosting occurs due to the freezing of condensed water droplets on a supercooled surface. The nucleated frost propagates through interdroplet bridges and covers the entire surface, resulting from the deposition of highly supersaturated vapor surrounding tiny droplets. While inhibition of the formation of frost bridges is not possible, the propagation of frost can be delayed by effectively removing tiny droplets. Passive technologies, such as superhydrophobic surfaces (SHS) and hydrophobic slippery liquid‐infused porous surfaces (SLIPS), rely on static growth and direct contact with densely distributed droplets. However, use of these approaches in delaying frost propagation involves challenges, as the interdroplet distance remains small. Here, we report a new approach of spontaneous droplet movement on hydrophilic SLIPS to delay the formation of interdroplet frost bridges. Surface tension forces generated by the hydrophilic oil meniscus of a large water droplet efficiently pull neighboring droplets with a diameter of less than 20 μm from all directions. This causes a dynamic separation between water droplets and an adjacent frozen droplet. Such a process delays the formation and propagation of interdroplet frost bridges. Consequently, there is significant delay in frosting on hydrophilic SLIPS compared to those on SHS and hydrophobic SLIPS.more » « less
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Abstract Self‐propulsion of highly wetting liquids is important in heat exchanger, air conditioning, and refrigeration systems. However, it is challenging to achieve such a spontaneous motion as these liquids tend to wet all the surfaces due to their ultralow surface tensions. Despite that extensive asymmetric surface structures and gradient chemical coatings are developed for directional droplet transport, they will be flooded and covered by these liquids. Here, this challenge is addressed by creating a gradient quasi‐liquid surface to achieve the self‐propulsion of droplets with surface tensions down to 10.0 mN m−1. Such a surface engineered by tethering flexible polymers with gradient grafting density shows ultralow contact angle hysteresis (<1o) to highly wetting liquids. Thus, the surface can simultaneously provide sufficient driving forces through the gradient wettability and negligible retention forces through the slippery boundary lubrication for spontaneous droplet movement. Moreover, continual self‐propulsion of tiny droplets is achieved by spraying highly wetting liquids in simulated condensation conditions and demonstrates that adding temperature gradient can further accelerate the self‐propulsion. The study provides a new paradigm to promote passive removal of highly wetting droplets, leading to potential impacts in enhancing condensation heat transfer regardless of surface orientations.more » « less
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